Client

SEIDONICS

Product Description

The Product is used in the <strong>EXIDE</strong> battery manufacturing plant to measure and log the voltages of the Lead Acid batteries while its manufacturing process. The product panel is divided into 48 datalogging cards and each card can measure and log the voltages of 20 lead acid batteries connected in series. So each panel can log the data of 960 batteries. The recorded data is stored in the card and All cards data stored in the MySQL database (Windows Machine). Each card is connected to a 24 channel Ethernet switch and the ethernet switch is connected to the local computer for the connectivity.

Product Architecture

Working

In the battery manufacturing process the battery is charged for 48 hours by a rectifier and after particular interval the battery voltages needs to be measure to check if the batteries are charging accordingly to the charge cycle.the Card has two trigger inputs which is connected to the rectifier. once the trigger comes from the rectifier its log the data of that time. Windows machine runs a MySQL database server to store all the logs and trigger data from the card and Custom designed software is installed to read/display all the logged voltages.

Once the windows server comes online the card transfers all the locally stored data (JSON) into the MySQL database by executing the SQL quires. The software is also used to add a new card, set the trigger interval,create a batch of batteries. Each card is identified by its IP address.

The card has a overvolatge detection feature that detects if any battery voltages goes above the the threshold voltage limit. If the overvoltage condition occurs then the buzzer and Alert indicator on the card turn ON.

Product Specifications

  • 20 Voltage measurement channels.
  • Voltage measurement range: 0V - 48V DC
  • Voltage measuring accuracy: +/-50mV
  • 2 Trigger Channels.
  • TCP/IP connection with server (over Ethernet)
  • 4Gb onboard storage memory.
  • 12V Card Input voltage
  • LED indications for card power, Server live, logging, Alert
  • Onboard RTC (Real Time Clock).
  • Battery Overvoltage detection. (Each channel is )
  • Interactive Windows software for live voltage diaplay, Displaying stored records and Report Generation.
  • Single Server/Software supports upto 7 Panels. (Total 6720 batteries)

Product Photos/Videos